塑料颗粒干燥

在塑料加工中,干燥质量直接影响最终产品。吸湿材料如PET、PA、PC、ABS和PBT会将水分吸收到聚合物结构中。过多的残余水分可能导致气泡、条纹、脆性、水解、尺寸偏差、机械强度降低或生产停滞。

露点是可靠干燥机控制的关键参数。它显示干燥空气是否足够干燥,以便稳定材料加工,并有助于在早期阶段检测干燥机问题。在使用压缩空气进行供给、输送或机器操作的地方,质量流量测量提供了额外的洞察。露点和质量流量共同帮助减少废品,管理能耗并保持稳定生产。

为什么E+E Elektronik是塑料干燥监测的合适合作伙伴:

  • 长期稳定的低露点测量,确保干燥机性能可靠。
  • 在要求苛刻的低露点应用中,持续的过程可见性,无信号冻结。
  • 快速露点反馈,便于更早检测变化的水分负荷和干燥机故障。
  • 坚固的传感器设计,适合持续运行。
  • 压缩空气供给监测、泄漏检测和能量管理的质量流量测量。
  • 紧凑设计、数字接口和配置选项,便于集成到OEM干燥机中。

使用 E+E 传感器进行 塑料颗粒干燥 的优势

Plastic dryers depend on stable dew point values to keep drying quality under control. If the sensor drifts, the dryer may appear to supply dry air even though the actual moisture level has changed. This can lead to inconsistent product quality, unnecessarily large safety margins or delayed fault detection.

E+E dew point sensors are designed to deliver stable measurements throughout their service life. Auto-calibration concepts, robust capacitive sensing elements and high repeatability help reduce uncertainty caused by drift. This gives dryer OEMs and plastics processors a reliable basis for dryer control, quality assurance and maintenance planning.

Plastics drying conditions can change during material changes, start-up, fluctuating moisture loads or regeneration cycles. If the dew point signal freezes during auto-calibration, the dryer control may miss the actual process condition. This is particularly critical when dew point is used for alarms, dryer validation or energy-efficient control.

The TDS501 provides continuous dew point measurement without signal freezing. Its four-element measuring method enables auto-calibration while retaining process visibility. This allows operators and OEMs to see the actual drying conditions around the clock and avoid blind spots in demanding low dew point applications.

露点升高可能表明干燥剂饱和、再生不足、泄漏、过滤器故障、油携带或原料含水率变化。快速反馈有助于在次品积压或生产不稳定之前识别这些问题。

E+E传感器将露点转化为可用于塑料干燥过程的控制信号。可选择不同的过滤方案,在保护效果与响应时间之间取得平衡。紧凑的在线安装方式将测量点置于干燥机出口、回风口或再生回路附近。通过Modbus RTU等数字接口,可将信号传输至干燥机控制系统、报警系统及趋势监测系统。

In plastics drying applications, sensors can be exposed to dry air, compressed air, elevated ambient temperatures, particles, traces of oil, temporary condensation and continuous machine operation. A robust design is therefore essential for high system availability and low maintenance requirements.

E+E Elektronik combines stainless steel enclosures, pressure-tight installation, robust sensing elements and application-specific filter concepts. With its stainless steel construction, IP65 protection, configurable filter options and pressure resistance up to 80 bar, the TDS501 is suitable for demanding low dew point applications. The EE355 adds a compact stainless steel solution for plastic dryers, compressed air systems and industrial drying processes down to −60 °C Td. It is particularly suitable for OEM dryer platforms where installation space, integration effort and long-term reliability are important.

适用于 塑料颗粒干燥 应用的传感器解决方案

TDS501

露点传感器,最低可测 -70 °C Td(-94 °F Td)

EE355露点变送器

EE355

可低至-60℃ 测量的OEM露点变送器

  • 最低可至 −60 °C Td
  • −40 至 +70 °C
  • 最高 80 bar
  • RS485(Modbus RTU)
  • 不锈钢外壳
  • IP65 防护等级
EE371紧凑型露点温度变送器

EE371

紧凑型露点温度变送器

EE354露点仪

EE354

用于冷冻式干燥机的微型露点变送器

  • 露点低至 −20 °C Td
  • −20 至 +50 °C Td
  • RS485(Modbus RTU)
  • 最高 80 bar
  • 不锈钢外壳
  • IP65 / NEMA 4X
EE741 - 压缩空气流量计

EE741

模块化紧凑型在线式气体流量计,管径从DN15至DN50

  • 适用于 DN15–DN50 管道中的 O₂、N₂、Ar 或 CO₂
  • 7 bar
  • Modbus RTU / M-Bus / IO-Link
  • E+E hot film sensing element
  • 坚固的不锈钢结构

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Joanna Yang | 益加义感器技术(上海)有限公司销售经理
Joanna Yang | 益加义感器技术(上海)有限公司销售经理
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