Precision and reliability are crucial in the industrial drying of wood, pellets, bricks or concrete. Fluctuations in temperature or humidity can lead to longer drying times, quality defects or increased energy consumption. Robust and durable sensor solutions are particularly in demand under extreme conditions - for example at temperatures of up to 180°C. The high-precision sensors from E+E Elektronik ensure uniform drying, minimise waste and enable energy-efficient process control - for measurable cost savings and sustainable production.
Robust sensors with innovative protection concepts
Up to 20 % less energy costs thanks to precise moisture measurement
Avoidance of cracking, warping and material damage thanks to precise moisture measurement
2020%Up to 20 % less energy costs thanks to precise moisture measurement
Advantages of Building Material Drying with E+E Sensors
In building material drying, sensors are exposed to extreme stress: high temperatures, dust, moisture, and corrosive conditions can quickly render conventional measurement systems inaccurate and unusable. E+E Elektronik sensors are specifically designed for these challenges and offer exceptional durability thanks to smart protections:
E+E Sensor Protection Coating – A specially developed hygroscopic protective layer covers the active sensor surface. It shields the sensor from dust, corrosion, and moisture exposure, ensuring stable measurement results in harsh industrial environments.
Innovative Sensor Encapsulation – A specially developed protective enclosure safeguards the electronics from fine dust, dirt particles, and chemical exposure. This ensures that the sensors remain reliable even in heavily contaminated environments.
Heated Humidity and Temperature Sensors – The integrated sensor heating system (High Humidity Guard) prevents condensation and ensures constant measurement accuracy, even in high humidity conditions that risk condensation. This extends the sensor's lifespan and reduces maintenance.
Heat-Resistant Materials – Designed for use at sustained high temperatures up to 180°C, ensuring precise measurements long-term.
These smart protections provide for long-term, uninterrupted operation, and guarantee maximum stability and reliability.
Smart sensor protection protect sensors even in extreme environments.
In building material drying, uniform moisture distribution is crucial to prevent warping, cracking, or other quality defects. Drying inconsistencies often lead to shrinking, swelling, or deformation, resulting in higher waste rates and production delays. High-precision humidity sensors from E+E Elektronik measure humidity in real time with an accuracy as fine as 2% relative humidity, allowing optimal process control and eliminating material defects.
This means:
Consistent drying and maximum process control
Reduced waste and rework
Reproducible quality – even in large production volumes
Achieve uniform drying and improve product quality.
Energy is one of the largest cost factors in building material drying – inefficient processes drive up consumption and reduce profitability. Drying processes often run longer than necessary due to inaccurate humidity measurements, resulting in waste. With E+E sensors, drying processes can be optimised, resulting in significant cost savings. For example, in a wood drying facility, this means:
Less over-drying leads to energy savings of 6 kWh per m³ of wood
With an annual capacity of 300,000 m³, this results in savings of 1,800 MWh per year
At an energy price of €150/MWh, this translates to annual savings of €270,000
Thanks to real-time humidity measurements, the drying process can be stopped precisely when the optimal moisture level is reached. This not only saves energy but also shortens process times and increases throughput. Companies already using our technology report up to 20% lower energy costs, leading directly to significant savings and faster investment amortisation.
Specifically in the field of building material drying, customers report 20 % savings in energy costs.
Smart sensor protection protect sensors even in extreme environments.Achieve uniform drying and improve product quality.Specifically in the field of building material drying, customers report 20 % savings in energy costs.
Martin Schrems, Team Leader Electrical Planning at Mühlböck Holztrocknungsanlagen GmbH
The low-maintenance sensors from E+E Elektronik provide consistently reliable and long-term stable measurements, allowing us to minimise downtime and enhance the efficiency of our systems.
Significantly Reduced Downtimes Thanks to Low-Maintenance Sensors
When it comes to high-performance wood drying, every minute of downtime counts. Mühlböck GmbH leverages the power of E+E Elektronik’s low-maintenance sensor solutions to keep their systems running at peak efficiency. The result: seamless performance and fewer interruptions across its global operations.
Learn how smart sensor technology is helping Mühlböck keep downtime low and performance high —thanks to robust, low-maintenance humidity and temperature sensors by E+E Elektronik.
In timber drying, sensors are exposed to extreme loads. E+E Elektronik sensors have been specially developed for these challenges:
exceptional durability thanks to innovative protection concepts
heat-resistant materials for use at temperatures up to 180°C
Brick and Concrete Drying
In brick drying, even moisture distribution is crucial to avoid quality defects.
Even drying and maximum process control
Less scrap and rework
Ceramic Drying
The high-precision humidity sensors from E+E Elektronik measure humidity in real time with an accuracy of up to 2% relative humidity, enabling drying processes to be optimally controlled and material defects to be avoided.
Reproducible quality – even with large production quantities
Products for Building Material Drying
HTS801
Humidity and Temperature Sensor for High Humidity and Chemically Polluted Conditions
EE310
High-End Humidity and Temperature Sensor for Industrial Applications
HTP501
Digital Humidity and Temperature Probe up to 120 °C (248 °F)
If the sensor is permanently exposed to high humidity, condensation will occur. This can lead to inaccurate and falsified measured values. Our High Humidity Guard, specially developed for this application, prevents this behavior with a sensor and probe heater. The High Humidity Guard guarantees highly accurate readings even under demanding conditions.
In the case of temporary high humidity, it is recommended to use the Condensation Guard. Here, the sensor is specifically heated when a certain threshold value is reached.
This can lead to chemical contamination of the sensor head and subsequent incorrect measurement. With the Automatic Recovery function, the sensor is heated intensively for a short time and this behavior is prevented.
The filter cap may be removed to replace it or to clean the sensor element in the sensor head. Follow the cleaning instructions and do not touch the sensor element.
The analog outputs can be freely selected and scaled using the PCS10 configuration software.
In applications where condensation may form, it is important that no condensation water gets from the cable to the sensor and into the sensor head. It is recommended to use drip protection here.
We are always available to answer any questions you may have!Inquire now
Questions about Building Material Drying?
Explore E+E technology and high-end sensor calibration. Our global team helps you find a custom solution for your production.
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Matthew Nemeth | Managing Director E+E Elektronik Corporation USA
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