Highly Accurate Air and Gas Velocity Sensor for Industrial Applications

  • Temperature
  • Air flow
AVS701 – Highly accurate air and gas velocity sensor with remote probe T3 | E+E Elektronik

AVS701

The AVS701 air and gas velocity sensor is developed and designed for demanding industrial applications. The AVS701 sets a new standard in air and gas velocity measurement and is proven to last up to 20 times longer in harsh environments. Maximum efficiency and process reliability are ensured through highly accurate measurements, simple installation with an integrated sensor positioning, and a process gas library. The optional external pressure sensor compensates for variations in ambient pressure.

The AVS701 air and gas velocity sensor excels in accuracy, reliability, and  simplified installation. 

  • For demanding industrial applications: from pharmaceutical production to process monitoring in 3D printing
  • High-end ceramic sensing element for stable measurement results even under extreme conditions
  • Efficiency increases in process costs and quicker setup times by 60% 

The optically and technically redesigned air and gas velocity sensor excels in accuracy, reliability, and  simplified installation. Optimised for demanding industrial applications with a measurement range from 0 to 40 m/s (0 to 8 000ft/min) and temperatures from -40 to +140 °C (-40 °F to 284°F), it is suitable for a wide range of uses – from pharmaceutical production to process monitoring in 3D printing. The optional external pressure sensor compensates for variations in ambient pressure. Thanks to its robust ceramic sensing element protected by a stainless steel probe head and a specialised coating, the AVS701 delivers stable measurement results even under corrosive and extreme conditions, significantly reducing downtime and lifecycle costs. Efficiency increases in process costs and quicker setup times by 60% make the AVS701 the best choice in its performance class. 

Typical Applications

  • Metal additive manufacturing (3D printer)
  • Monitoring of incoming and outgoing air for HVAC controls
  • Filter monitoring and laminar flow control in cleanrooms and labs
  • Exhausts, fume hoods and glove boxes in the pharmaceutical, food processing and semiconductor industries
  • Volumetric flow of supply air for combustion control
  • Air conveying systems
  • Wind tunnels and climate simulators
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  • Shows up to 3 measurands simultaneously
  • Freely selectable layout and measurands
  • Linear gauges for quick perception
  • Connector for external pressure probe (optional)
  • Realtime pressure compensation
  • IP65 protection rating
  • Pressure-tight models up to max. 10bar
  • 2 freely scalable analogue outputs, current / voltage
  • Short-term power supply via USB
Air velocity measuring range
0...2 m/s (0...400 ft/min)0...15 m/s (0...3 000 ft/min)0...40 m/s (0...8 000 ft/min)
Accuracy air velocity
0.06...2 m/s: ±0.03 m/s0.15...10 m/s: ±(0.1 m/s + 1% of mv)0.2...40 m/s: ±(0.2 m/s + 1% of mv)
Temperature measuring range
-40...+140 °C (-40...+284 °F)
Accuracy (T)
±0.5 °C (±0.9 °F)
Power supply class III
24 V DC ±20%
Protection rating
IP65 / NEMA 4X

Advantages of AVS701 with E+E Sensors

Thanks to a specially developed alignment crimp for the remote probe of the AVS701, the sensor can be optimally aligned to the flow direction using the included alignment tool. This precise positioning  reduces unnecessary errors caused by improper installation and ensures accurate measurement results.This minimises the need for corrections and speeds up commissioning, which significantly increases efficiency.

AVS701 remote probe with alignment tool for fast and precise positioning during installation | E+E Elektronik
Installation view showing the alignment tool for precise positioning of the AVS701 remote probe, ensuring accurate airflow measurement.

In addition to the standardized flow, the AVS701 also captures the operating flow. Temperature changes are continuously accounted for via the integrated temperature measurement. With dynamic pressure changes, an external pressure sensor can be connected to the Sensor Control Port (SCP) for automated correction. For the customer, this results in consistently high accuracy without manual adjustments. This is particularly advantageous in applications with fluctuating pressure conditions. As a result, the time and effort required for corrections are significantly reduced.

AVS701 air and gas velocity sensor with illuminated control port for automatic operating flow compensation | E+E Elektronik
Bottom section of the AVS701 sensor showing illuminated control port for external pressure sensor connection and operating flow capture.

The AVS701 impresses with an exceptional measurement accuracy of ±1 % of the measured value, and even ±0.03 m/s in the range of 0–2 m/s. This precision ensures high process reliability, which is particularly crucial in sensitive applications such as cleanrooms and pharmaceutical production. The highly accurate monitoring of air velocity optimises product quality and reduces scrap. Process changes can  be detected more reliably and prevented at an early stage. In addition, the long-term stability of the AVS701 minimizes maintenance intervals. E+E Elektronik calibrates the sensors in its in-house calibration laboratory to the highest standards.

Calibration certificate illustrating the precision of the AVS701 highly accurate air and gas velocity sensor | E+E Elektronik
Calibration certificate according to ISO/IEC 17025 – AVS701 ensures highest measurement accuracy for maximum process reliability.

The AVS701 is equipped with a robust thin-film ceramic sensing element protected by a durable stainless steel probe head. A specialized coating on the sensor element makes it highly resistant to moisture and corrosive exposure, such as hydrogen peroxide or ammonia. This makes the sensor particularly suitable for applications in highly demanding environments, such as in the pharmaceutical sector or the chemical industry. In long-term ammonia exposure tests, all conventional sensors failed within an average of 440 hours, showing significant corrosion and electrical malfunction. In contrast, the AVS701 remained fully functional after more than 1,000 hours of testing, with no corrosion and stable sensor data.

The calculated mean-time-to-failure (MTTF) highlights the difference:

  • MTTF Conventional sensors: 440 hours
  • MTTF AVS701 sensors: 9,400 hours

This demonstrates that the AVS701 lasts about 20 times longer than conventional solutions under corrosive conditions, ensuring uninterrupted operation, lower maintenance effort, and significantly reduced lifecycle costs. Additionally, two analog outputs, an RS485 interface, and a USB-C interface provide maximum flexibility for data transmission and software configuration.

Detailed view of the AVS701 probe with ceramic sensing element protected by stainless steel housing | E+E Elektronik
Close-up of the AVS701 stainless steel probe with robust ceramic sensing element for long-term stability under harsh industrial conditions.

The AVS701 is equipped with a flexible process gas library that automatically enables gas-specific corrections. This feature adapts measurements to the properties of the respective process gas, minimizing errors and ensuring high accuracy – even with changing gases such as CO2 or Argon. The appropriate gas can be quickly selected via the control interface, making the sensor immediately ready for operation. This leads to significant time savings and process reliability, as precise parameterization is performed automatically and sources of error are reduced. The intelligent gas adjustment ensures simple and efficient process control.

Process gas library representation showing automatic gas correction function of the AVS701 air and gas velocity sensor | E+E Elektronik
Illustration of the process gas library concept for the AVS701, enabling automatic gas-specific correction for accurate measurement.
AVS701 – Highly accurate air and gas velocity sensor for industrial applications | E+E Elektronik
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The AVS701 delivers precision and reliability in air and gas flow measurement. With state-of-the-art thin-film ceramic technology, a robust design, and effortless installation, it is the ideal solution for the most demanding industrial environments.

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Software

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Matthew Nemeth | Managing Director E+E Elektronik Corporation USA
Matthew Nemeth | Managing Director E+E Elektronik Corporation USA
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