Compressed Air Dryers

In compressed air drying, moisture is more than a quality issue. It affects energy consumption, dryer performance, maintenance requirements and the reliability of the entire compressed air supply. If compressed air is too wet, it can cause corrosion, icing, microbial growth, pneumatic component failures, product defects and process interruptions. If it is dried more than necessary, energy is wasted through excessive regeneration, purge air losses or unnecessarily long dryer operation.

Dew point is the key parameter for reliable dryer control. It shows whether the dryer provides the required compressed air quality and helps detect malfunctions at an early stage. Mass flow measurement adds information about actual consumption. It shows how much compressed air is used, where losses occur and whether efficiency measures are effective. Together, pressure, dew point and mass flow provide the transparency required for safe and economical operation.

Why E+E Elektronik is the right partner for compressed air dryer monitoring:

  • Dew point sensor portfolio for measurements down to −70 °C Td.
  • Robust sensor concepts for contamination and temporary condensation to allow continuous operation
  • Fast and stable dew point feedback for dryer control, alarms and maintenance decisions.
  • Mass flow measurement for monitoring compressed air consumption and detecting leaks.
  • Interfaces and configuration options for integration into OEM systems, PLCs and retrofit projects.

Advantages of Compressed Air Dryers with E+E Sensors

Compressed air dryers often remain in operation for many years. Their control and monitoring therefore depend on a permanently stable dew point signal. If the sensor drifts, the dryer may appear to supply dry air even though the actual moisture level is already rising. Conversely, the system may dry more than necessary and consume additional energy.

E+E dew point sensors are designed to deliver stable measurements throughout their service life. Auto-calibration concepts, robust sensing elements and high repeatability help reduce uncertainty caused by drift. This gives operators and OEMs a reliable basis for dryer control, compressed air quality monitoring and maintenance planning.

In high-performance adsorption dryers dew point can change during load variations, regeneration cycles or dryer faults. If the sensor output freezes during auto-calibration, the control system may miss the actual process condition. This is particularly critical when the dew point signal is used for alarms or demand-based regeneration.

The TDS501 was developed for continuous low dew point measurement without signal freezing. Its four-element measuring method enables auto-calibration while retaining process visibility. The dew point signal therefore remains available for continuous dryer monitoring, helping to prevent blind spots in demanding compressed air applications down to −70 °C Td.

A rising dew point can indicate saturated desiccant, leaks, valve problems, insufficient regeneration, clogged filters or oil carryover. Fast feedback helps detect these issues before wet compressed air reaches the process.

E+E sensors turn dew point into a usable control signal rather than merely a monitoring value. Filter concepts can be selected to balance protection and response time. Compact inline installation places the measuring point close to the process. Digital interfaces such as Modbus RTU make the signal available to PLCs, OEM controls, alarm systems and trend monitoring.

Compressed air systems are demanding measurement environments. Sensors can be exposed to pressure, oil aerosols, particles, temporary condensation and changing flow conditions. Robust sensor design is therefore essential for high system availability and low maintenance requirements.

E+E Elektronik combines pressure-tight stainless steel designs with application-specific protection concepts. Depending on the device, sintered stainless steel filters and configurable filter options protect the sensing elements. Wettable sensing elements in the TDS501 tolerate short periods of condensation and support reliable operation even when conditions temporarily deviate from the ideal range. For high-pressure applications, the EE371 offers pressure resistance up to 100 bar and a 360° swivelling front end for easy integration. For demanding measurements at very low dew points, the TDS501 combines stainless steel construction, IP65 protection and pressure resistance up to 80 bar. The compact EE355 and EE354 provide additional stainless steel solutions for compressed air systems and dryer monitoring where space, cost efficiency and straightforward integration are important.

Products for Compressed Air Dryers

TDS501

Dew Point Sensor down to -70 °C Td (-94 °F Td)

Dew point transmitter EE355

EE355

Dew Point Sensor down to -60 °C Td (-76 °F Td)

  • down to −60 °C Td (−76 °F)
  • -40 to 70°C (-40 to +158°F)
  • up to 80 bar (1,160 psi)
  • RS485 (Modbus RTU)
  • stainless-steel housing
  • IP65 protection
EE371 Dew Point sensor

EE371

Compact Dew Point Sensor

EE354 Dew point meter

EE354

Dew Point Sensor down to -20 °C Td (-4 °F Td)

  • dew point down to –20 °C Td (–4 °F Td)
  • –20 to +50 °C Td (–4 to +122 °F Td)
  • RS485 (Modbus RTU)
  • up to 80 bar (1,160 psi)
  • stainless-steel housing
  • IP65 / NEMA 4X
EE741 - flow meter for compressed air and gases

EE741

Inline Flow Sensor for Compressed Air and Gases

  • O₂, N₂, Ar or CO₂ in DN15 to DN50 pipes
  • 7 bar (102 psi)
  • Modbus RTU / M-Bus / IO-Link
  • E+E hot film sensing element
  • Robust design in stainless steel
Mass flow meter EE776

EE776

Insertion Flow Sensor for Compressed Air and Gases

  • Pressure rating 16 bar (232 psi)
  • −20…+80 °C (−4…+176 °F)
  • Accuracy ±0.7 °C (±1.26 °F)
  • Air velocity 0.5…200 m/s
  • For pipes DN50 (2”) to DN700 (28”)
  • Modbus RTU or M-BUS interface
  • For monitoring & metering compressed air, N₂, CO₂

Questions about Compressed Air Dryers?

Tell us about your application – we’ll recommend a suitable sensor or calibration solution tailored to your needs.

Matthew Nemeth | Managing Director E+E Elektronik Corporation USA
Matthew Nemeth | Managing Director E+E Elektronik Corporation USA
LinkedIn Logo